In the Lean Six Sigma methodology is Level Scheduling an important concept. - Productivity Engineering Excellence Corporation | Lean Six Sigma Business Process Excellence Training (2024)

In the Lean Six Sigma methodology is Level Scheduling an important concept;

‘ The process of smoothing production volume and model mix over a given time period.’

Thismajor component of the Lean philosophy is to smooth out the flow of value so that minimal waste inventory and waiting are incurred. To be able to provide a smooth flow when many product types are produced on the same lines it is necessary to even out the schedule, so Level Scheduling is often used. Benefits to be gained from employing level scheduling include; reduces inventory of raw materials, reduced quantity of finished goods and reduced lead times.

Not only the scheduling will do the job, with Lean Six Sigma, it will also require implementingother process improvements, e.i.;

• replacing the existing order entry process with an online system

• cross-training engineering / operations

• automating the BOM

• standardising parts where possible to allow suppliers to build-to-stock

• developing blanket orders to reduce the work involved in the purchasing

• initiating purchasing in parallel with the customer approval process